Terra Laboratories

Closed living systems fail in silence.

The science of inference. The business of keeping things alive.

Understand the problem

01  The problem

Biological state is the one variable industry does not measure.

Every instrument in a tank, a digester or an aeration basin measures a consequence. Dissolved oxygen is what remains after the biology has taken what it required. Ammonia is what the biofilter has yet to clear. The variable that determines the outcome carries no instrument at any price, so operators fund standing headroom and night shifts respond to symptoms.

$1.2M
lost in a single night at a land-based salmon farm when circulation stopped and oxygen fell in two tanksS1
Proximar Seafood, June 2025
$5M
of stock lost at a land-based farm in Nova Scotia after one filter failed, about a fifth of the siteS2
Sustainable Blue, November 2023
50-90%
of plant electricity goes to aeration in conventional activated sludge, set conservatively because nitrifier state is not measuredS3
Drewnowski et al., 2019

02  The science

Reading state.

The biology is expressed as a mechanistic model. That model is solved against the instrumentation already installed in the process to recover the unmeasured state, then integrated forward to produce a horizon. The output is a probability of failure within a stated window, with a confidence interval, rather than another reading.

See it applied
98%
of safety breaches identified before they occurredS7,S8
SIMOC, 60 runs, TE/06
11 h
median warning lead, mean 34, up to 168S7,S8
SIMOC, 60 runs, TE/06
0.87
R squared on hidden state the plant carries no instrument forS7,S8
SIMOC, 60 runs, TE/06
Hardware on the exterior of an orbital station

03  Flagship

Validated where there is no margin.

A sealed habitat is a recirculating farm without buffer or exit. Every by-product accumulates inside the loop, and the interval between stable and uninhabitable is measured in hours.

Terra was validated against SIMOC across 60 runs and 7 configurations, including Biosphere 2 mission configurations and a Mars habitat model, under benchmark TE/06. Oxygen breaches were called 64 to 111 hours ahead of the physical gauge. Terrestrial systems present the same problem with materially more tolerance.

The frontier

04  System index

Six closed systems. One engine.

Recirculating aquaculture, hydroponics, aquaponics, bioremediation, biomanufacturing and closed-loop life support. Six industries with separate trade shows and separate vocabularies, running the same physics. Each is a functional block of a bioregenerative life support system (BLSS), and each already exists on Earth with an operating budget, which is where the engine is built and proven before it is closed into a loop.

01Backtested

Land-based aquaculture

RAS · Protein production

Biofilter capacity, the oxygen budget, and the position of the nitrogen cycle, on a recirculating farm where the whole loop turns over several times an hour.

6.5 hours of usable lead reproduced on held-out commercial operating history.S8

Fields coveredRecirculating aquaculture (RAS) · Hatchery and smolt production · Biofiltration and nitrification · Shrimp and biofloc · Aquatic veterinary health · Live haul and depuration
02Validation open

Hydroponics and CEA

Controlled environment · Crop production

The physiological state of a crop, inferred from the environment it actually experienced rather than from the set points it was supposed to receive.

Retrospective test in design with operators. Result published on completion of the run.

Fields coveredHydroponics · Deep water culture and NFT · Aeroponics · Vertical farming · Glasshouse horticulture · Substrate and fertigation · Plant phenotyping
03Validation open

Aquaponics

Coupled fish and crop loops

Two biologies sharing one water column, where the nitrogen the fish produce is the nitrogen the crop consumes and neither side can be tuned without moving the other.

Runs on the same state estimator as systems 01 and 02, coupled. Benchmark scoping with operators.

Fields coveredCoupled and decoupled aquaponics · Nitrogen and mineral balance · Shared biofiltration · pH and alkalinity management · Multi-trophic recirculation
04Validated

Bioremediation and water

Biological wastewater · Water recovery

Nitrifier activity and the oxygen demand running ahead of the blower response, in the reactors that carry the treatment load.

IWA BSM1 benchmark. Dissolved oxygen prediction error cut by 92 percent.S4,S8

Fields coveredActivated sludge · Nitrification and denitrification · Membrane bioreactors · Anaerobic digestion · Constructed wetlands · Industrial effluent · Water reuse · Contaminant degradation
05Validated

Bioprocess and biomanufacturing

Fermentation · Bioproducts

Metabolic flux and the trajectory toward final yield, reconstructed between sparse and expensive assays.

E. coli dynamic flux balance. One-step error reduced by 82 percent.S6,S8

Fields coveredPrecision fermentation · Cell culture and biologics · Algae and cyanobacteria · Enzyme and specialty chemicals · Cultivated meat · Scale-up and tech transfer
06Validated

Closed-loop life support

BLSS · Atmosphere and full loop

Partial pressures and the hours of margin to a life-critical bound, in a loop with no resupply and no exit.

SIMOC, 60 runs across 7 configurations. 98% of breaches identified before they occurred.S7,S8

Fields coveredBioregenerative life support (BLSS) · Environmental control and life support (ECLSS) · Habitat atmosphere management · Carbon dioxide scrubbing and revitalisation · Submarine and hyperbaric atmospheres · Analogue habitats

05  Company

One engine, six systems.

The compounding asset is validated domains. Each system Terra qualifies shortens the next, because the method transfers intact and only the biology is rewritten.

How the work is scoped

The method carries

Two of the three modelling stages are invariant across domains. Only the biology specified in the first stage is domain-specific, which is what allows a single engine to cover this range.

How results are published

Evidence precedes claim

Every figure carries a reference. Where a system is still in test, its entry states the stage it has reached rather than carrying a figure across from an adjacent domain.

What is disclosed

Operating limits, stated

False alarm rates are published alongside lead times, test stages are stated explicitly, and the conditions under which the method degrades are documented in advance of deployment.

Leadership

06  Validated against

The standards we are measured against.

Terra is evaluated against the reference models each field already accepts, with independent laboratory validation running in parallel. These are the standards a process engineer would select to be judged by. Operator evaluations are open.

IWA BSM1Benchmark Simulation Model No. 1

The international standard model for activated sludge treatment.

IWA ADM1Anaerobic Digestion Model No. 1

The reference model for anaerobic digestion processes.

Dynamic FBADynamic flux balance analysis

Standard method for modelling microbial metabolism over time.

SIMOCScalable, Interactive Model of an Off-world Community

Agent-based closed life support simulator from Arizona State University, including Biosphere 2 mission configurations.

Independent laboratoryThird-party measurement validation

Terra's biofilter-health estimates checked against laboratory assay at an established recirculating aquaculture research facility.

07  Validation record

The validation record.

Four benchmark validations complete, one held-out backtest on commercial operating history, one independent laboratory validation in progress, and two domains in test design with operators. Every figure below is reproducible against a published model or a dated dataset.

Status
System
Source and method
Result
Complete
TE/01
Commercial farm historyHeld-out backtest, real land-based operating data
6.5 h of usable lead reproduced ahead of the event.
In progress
TE/01
Independent laboratoryBiofilter-health estimates checked against laboratory assay at a third-party research facility
Independent measurement validation. In progress.
In design
TE/02
Retrospective test protocolHydroponics and controlled environment agriculture
Test protocol in design with operators. Result published on completion of the run.
In design
TE/03
Coupled-loop test protocolAquaponics, shared water column
Scoping with operators. Runs on the coupled form of the TE/01 and TE/02 estimators.
Complete
TE/04
IWA BSM1Standard activated sludge benchmark, dissolved oxygen channel
Prediction error reduced 92%. Excursions identified more than 12 h ahead.
Complete
TE/04
IWA ADM1Reference anaerobic digestion model, one-step prediction
Error 163.7 to 0.77.
Complete
TE/05
Dynamic flux balance, E. coliOne-step RMSE across complete runs
RMSE 0.062 to 0.011, a reduction of 82%.
Complete
TE/06
SIMOC habitat simulator60 runs, 7 configurations, Biosphere 2 and Mars habitat models
98% of breaches identified pre-event. Median lead 11 h, mean 34, max 168. R squared 0.87 on hidden state. False alarm 11%.
Scheduled
Commercial
First paid pilotsTerms and domains to be set per operator
Scheduled for the first half of 2027.

Scope: every entry above is a benchmark validation or a retrospective backtest. Live process results are published to this same record as operator evaluations complete.

08  The frontier

From the mud to the moon.

Terra is building the building blocks of biological life support. A fish farm and a sealed habitat fail the same way, and the difference between them is buffer size and consequence, not physics. Earth funds the work. Every instrument deployed on the way makes the harder version better, and the failure trajectories that accumulate cannot be bought anywhere.

09  Common questions

Technical questions, answered.

01How does this differ from anomaly detection?

Anomaly detection learns a picture of normal operation and flags departures from it, which tells an operator that something looks unusual at this moment. Terra estimates the physical state of the process and simulates that state forward, which is where the time horizon comes from. The two methods also have different data requirements. Anomaly detection needs a long history of labelled failures; state estimation needs a model of the process, which the field already has.

02How much of the validation is simulation?

Most of it, and each figure is labelled with its source. The simulators are the reference models the relevant fields already use to evaluate control strategies: BSM1 for activated sludge, ADM1 for anaerobic digestion, dynamic flux balance for metabolism, and SIMOC for closed life support, which includes Biosphere 2 mission configurations. The aquaculture result is different in kind: it is a held-out backtest on real commercial operating history. The remaining work is commercial rather than scientific.

03What is defensible about this in eighteen months?

The dataset. Real failure trajectories are not available for purchase and accumulate only where an instrument is already deployed, so the advantage compounds with each operator. Beneath that, mechanistic process modelling is an uncommon skill set. And once a control room runs a night shift against a forecast, that forecast becomes part of the operating procedure rather than a tool sitting beside it.

04Why start in aquaculture rather than in habitats?

A recirculating farm is a closed loop with material value at risk every night, which makes it the same physical problem as a habitat with a larger buffer and a far shorter sales cycle. Validating at the hardest end and commercialising at the most reachable one is the deliberate sequence.

05What does an evaluation actually involve?

An operator sends a historical export. Terra runs it blind with the outcome window withheld, then reports the hours of warning the engine would have given and how often it would have been wrong on that same history. There is no connection to any live system, no change to any control loop, and no fee. The file is deleted afterwards.

10  Evaluation

Evaluate the engine against your own operating history.

Provide a historical export. Terra runs it blind with the outcome window withheld and returns the hours of warning the engine would have given, together with its false alarm rate on that same history. No connection to any live system, no change to any control loop, and no fee. The file is deleted on completion.

11  Sources

Source register.

Every figure on this page carries a reference mark. Industry figures resolve to the published record. Terra results resolve to the validation record in section 07, where run counts, configurations and test conditions are stated in full.

S1

Proximar Seafood mortality incident, June 2025

170,000 salmon lost overnight at a land-based farm in Japan after circulation pumps stopped and oxygen fell in two tanks. Reported loss NOK 12 million, about USD 1.16 million.

The Fish Site / SalmonBusiness, June 2025

Open source
S2

Sustainable Blue mortality incident, November 2023

100,000 Atlantic salmon lost at a land-based farm in Nova Scotia after a carbon dioxide filter failed structurally. Reported loss USD 5 million, about 20 percent of stock on site.

WeAreAquaculture / CBC News, November 2023

Open source
S3

Aeration share of wastewater treatment plant energy

Aeration accounts for 25 to 60 percent of energy use across wastewater treatment plants generally, and 50 to 90 percent of plant electricity in conventional activated sludge systems specifically.

University of Michigan Center for Sustainable Systems, US Wastewater Treatment Factsheet; Drewnowski et al., Processes 7(5):311, 2019

Open source
S4

IWA Benchmark Simulation Model No. 1 (BSM1)

The international reference model for benchmarking control strategies on activated sludge plants.

Alex, Benedetti, Copp, Gernaey, Jeppsson, Nopens, Pons, Steyer and Vanrolleghem. IWA Task Group on Benchmarking of Control Strategies for WWTPs

Open source
S5

IWA Anaerobic Digestion Model No. 1 (ADM1)

The reference structured model for anaerobic digestion processes.

Batstone, Keller, Angelidaki, Kalyuzhnyi, Pavlostathis, Rozzi, Sanders, Siegrist and Vavilin. Water Science and Technology 45(10):65-73, 2002

Open source
S6

Dynamic flux balance analysis

The standard method for modelling microbial metabolism through time, introduced on diauxic growth in E. coli.

Mahadevan, Edwards and Doyle. Biophysical Journal 83(3):1331-1340, 2002

Open source
S7

SIMOC, Scalable Interactive Model of an Off-world Community

An agent-based simulator of closed life support systems, developed at Arizona State University's School of Earth and Space Exploration and hosted by the National Geographic Society. Configurations include Biosphere 2 mission parameters.

Arizona State University Interplanetary Initiative

Open source
S8

Terra internal benchmark record

Every Terra figure on this page resolves to the validation record in section 07, where run counts, configurations, error reductions, lead times and false alarm rates are stated in full. Simulation results are labelled as simulation. All results to date are benchmark validation and retrospective backtesting. Live process results are published to the same record as operator evaluations complete.

Terra Laboratories, benchmarks TE/01 and TE/04 through TE/06